Our SolutionWe have been removing foreign objects, making ice cream, creating semi-finished seafood and agricultural products, and prepared foods for commercial use, including Japanese delicacies. We can help you expand your business overseas, conduct test production, test sales, simplify your operations and propose products that meet your needs.
R&D
By our collaboration with more than 40 partners around the world, processing experience of product more than 120 items and handling of raw material and seasoning more than 120 items, we can help you design unique product for your business or recommend existing products to meet with your application.We have experience in developing chilled and sterilized product made from seaweed, vegetable, sweet potato, fish, clam etc. Our product development direction is based on your requirement, food safety, scientific procedure and creativity of our staff. Product appearance, taste, odor and formulation is designed and adjusted by R&D staff from home company and from Thailand to ensure that it is mostly fit to consumer behaviour in sale destination country before send to our clients for final approval. There are no expense required in R&D process because we believe that product development is benefit for both of us and it is our duty to propose solution to our clients in first place.
Production (OEM)Every equipments in production line is well designed and selected to maintain hygiene condition in production area. All of equipments surface that contact directly to food is made from food grade material such as stainless steel etc. Each Process is well monitored and essential parameter such as weight, brix, pH is recorded to guarantee safety and quality of our products. Our facility have variety of infrastructure including drinking water, electricity, compressed air, steam and waste water treatment that could support all kind of machine and equipment we may invest in the future. We have many processing equipment that we are using for current product and may apply to your product as described below.
Pre-Treatment Tank
Pre-treatment tank is used for de-salting, blanching and cooling process. Steam is used as direct heating medium. Quality of water for making steam is same level with drinking water. It is also equipped with bubbling tube to remove heavy foreign material.
Mixer
Size and paddle shape are well designed for various solid ingredient mixing before packing process.
Packing Machine
Pouch product in various size from 30g to 3kg is able to be sealed both in vacuum and nitrogen gas filling mode.
Selection Area
Selection work is done on stainless steel table with adequate light.
Silent Cutter, Slicer and Cutting Machine
Ingredient could be cut in several size including mince, dice, slice and strip shape.
Clam treatment line
Foreign material in clam could be removed by our specific design production line including bubbling, x-ray and inspection by eye.
Fryer and roaster
Frying or roasting processing is also available.
Kettle
Seasoning soup or Tsukudani product could be cooked with indirect heating medium by steam jacketed kettle.
Vacuum Cooler
Cooked product that require immediate cooling process without water could be cooled by this machine to improve the quality of finished product.
Water Immersion Retort
All of flexible packages such as plastic bag could be sterilized by over pressure condition to prevent damage of packaging by internal pressure. Sterilization temperature could be set in wide range from 70 to 120°C. Temperature and processing time is well monitored and verified to ensure food safety.
Metal detector and X-ray
Foreign matter could be checked again by metal detector and x-ray before shipping.
Cold storage and chilled room
Cold storage (-18°C) and chilled room (0-8°C) is available for raw material and finished product storage.
Water Facility
Tab water is treated with ozone, manganese zeolite filter , activated carbon filter , filter and chlorine dosing before fed to every site in factory. Water used in seasoning soup or fed to product directly is further filtered by RO system without chlorine dosing
Waste Water Facility
Waste water from production line is treated by MSABP system in factory area before sending to other industrial estate’s waste water treatment facility outside of factory.
Raw Material Treatment Some specific foreign material removal that could not be done by machine in Japan could be done by our well-trained worker in our factory. Our factory is located in free zone area, so we can import all kind of raw material from any country to process at our area without import duty burden. Some specific Japanese seasoning or additive could be supplied directly to us by our home company with price almost same as wholesale price in Japan.
Quality We are currently implementing GHP, HACCP and ISO 9001:2015 system. We are improving our quality system to comply with FSSC 22000 system in near future. Finished product is checked daily by in-house laboratory. Every process have production standard document and record. Our factory in Thailand is operated by same standard with factory in Japan. We have produced and sold our product to Japan for more than 30 years and could be said that our product quality is almost same with "Made in Japan" product and meet the product standards of major convenience stores and co-ops in Japan.
Export We have experince about exporting finished products and semi-products to Japan, Singapore, Vietnam and Malaysia. We could prepare essential document that you require for custom clearance or related import issues including Certificate origin(form D, form AJCEP, form RCEP, form JTEPA etc.), certificate of free sale, specification sheet etc.
Sales Support Thai Domoto Co.,Ltd. (Thailand) is our sale representative in South-East Asia area. We could help you find best way to send our product to you with most logistically effective route.
